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Environmental Management
Environmental Sustainability Report 2004

Emission Data of Production Facilities (Fiscal 2003)


The following is the data on exhaust gas and wastewater emissions from all works and plants of Kobe Steel. The tables show numerical targets and actual emissions of exhaust gases (NOx, dust and dioxins) and major elements of wastewater from facilities such as chemical oxygen demand (COD) or biochemical oxygen demand (BOD), suspended solids (SS), oil and dioxins.

Emission data is included for manufacturers 100% owned by Kobe Steel and operating only within Kobe Steel's facilities.



Air Quality Data

* Numerical targets are based on the Air Pollution Control Law, prefectural government ordinances, and the Law Concerning Special Measures against Dioxins.
* Unit: ppm for NOx, mg/Nm3 for dust, and ng-TEQ/ Nm3 for dioxins
* Numerical targets are set separately for each facility.
* The following substances can be excluded from the tables because their emissions do not reach the quantitation limit or are less than the numerical targets:
SOx, cadmium, chlorine, hydrogen chloride, fluorine, hydrogen fluoride and silicon fluoride, lead, benzene, trichloroethylene, dioxin.

Water Quality Data

* Numerical targets are based on the Water Pollution Control Law, prefectural government ordinances, the Law Concerning Special Measures against Dioxins, the Sewage Water Law and municipal government ordinances concerning sewage water.
* Unit: mg/l (pg-TEQ/l for dioxins)
* ND (Non-dimension): less than the quantitation limit
* The following substances are excluded from the tables because their emissions do not reach the quantitation limit or are less than the numerical targets:
pH, BOD, total nitrogen, total phosphorous, phenols, total chromium, soluble iron, soluble manganese, fluorine, copper, zinc, cadmium, total cyanide, organophosphorus compounds, lead, hexavalent chromium, arsenic, total mercury, alkyl mercury, PCB, trichloroethylene, tetrachloroethylene, dichloromethane, carbon tetrachloride, 1,2-dichloroethane, 1,1-dichloroethylene, cis-1,2-dichloroethylene, 1,1,1-trichloroethane, 1,1,2-trichloroethane, 1,3-dichloropropene, thiram, simazine, thiobencarb, benzene, selenium


Kakogawa Works (Iron & Steel)
1 Kanazawacho, Kakogawa, Hyogo 675-0137
Tel 81-794-36-1111 / Fax 81-794-36-1400


Main Products:Steel plate, hot-rolled sheet, cold-rolled sheet, coated sheet, wire rod


Air
Substance Facility Numerical Target Actual
NOx Boiler
Boiler
Reheating Furnace
250
190
170
18-35
21-41
29-57
Dust Boiler
Boiler
Reheating Furnace
100
70
150
0-4
1-8
0-3
Dioxins Sintering Plant
Industrial Waste Incinerator
1
5
0.42
1.7

Water
Substance Numerical Target Actual
COD
SS
Oil
Dioxins
20
40
1.5 1)
10
1.0-4.7
1.0-14
<1
0.011
1) Liquid petroleum

Kobe Works (Iron & Steel)
2 Nadahama Higashi-cho, Nada-ku, Kobe, Hyogo 657-0863
Tel 81-78-882-8030 / Fax 81-78-882-8290


Main Products:Steel wire rod, bar


Air Fiscal 2002 data
Substance Facility Numerical Target Actual
NOx Boiler
Boiler
Reheating Furnace
250
130
100
1-139
0-56
12-84
Dust Boiler
Boiler
Reheating Furnace
200
50
150
22-50
0.1-3
7-24
Dioxins Industrial Waste Incinerator 10 0.49

Water
Substance Numerical Target Actual
COD
SS
Oil
Dioxins
20
40
1.5 1)
10
0.7-5.5
1.0-21
<1.0
0.0013
1) Liquid petroleum

Takasago Works (Iron & Steel/Infrastructure & Plant Engineering/Machinery)
3-1, Shinhama 2-chome, Araicho, Takasago, Hyogo 676-8670
Tel 81-794-45-7111 / Fax 81-794-45-7231


Main Products:Steel castings and forgings, titanium products, steel powder, industrial machinery, chemical machinery


Air  
Substance Facility Numerical Target Actual
NOx Boiler
Melting Furnace
Reheating Furnace
130
150
200
62
20
77
Dust Boiler
Melting Furnace
Reheating Furnace
50
100
100
1.5
7.9
0.9
Dioxins Steelmaking Electric Furnace
(steel powder)
20 0.049

Water
Substance Numerical Target Actual
COD
SS
Oil
Dioxins
20
40
1.5 1)
NA
3.8
4.4
<1.0
-
1) Liquid petroleum

Fujisawa Industrial Operations (Welding)
100-1, Miyamae, Fujisawa, Kanagawa 251-8551
Tel 81-466-20-3111 / Fax 81-466-20-3115


Product:semi-automatic welding wire


Air  
Substance Facility Numerical Target Actual
NOx NA - -
Dust NA - -
Dioxins NA - -

Water
Substance Numerical Target Actual
COD
SS
Oil
Dioxins
60
90
5 1)
NA
4.1-7.6
0.4-5.0
0.7-1.7
-
1) Liquid petroleum

Ibaraki Plant (Welding)
2-19, Higashi Unobecho, Ibaraki, Osaka 567-0879
Tel 81-726-21-2111 / Fax 81-726-20-2051


Main Products:Flux-cored welding wires, covered welding electrodes, dozed fluxes


Air  
Substance Facility Numerical Target Actual
NOx Boiler
Dry Kiln
Water Cooler-Heater
150
230
150

29
14
27

Dust Boiler
Dry Kiln
Water Cooler-Heater
100
200
100

1
5
2

Dioxins NA - -

Water
Substance Numerical Target Actual
COD
SS
Oil
Dioxins
-
300 1)
3 2)
NA
5.0-11
1.6-6.4
2.0-2.9
-
1) Ibaraki sewage regulation
2) Liquid petroleum

Saijo Plant (Welding)
6400-1, Saijocho-Misono, Higashi-Hiroshima, Hiroshima 739-0024
Tel 81-824-23-3311 / Fax 81-824-20-0038


Main Products:Covered welding electrodes, high-functional materials


Air  
Substance Facility Numerical Target Actual
NOx Dry Kiln 230

16-43

Dust Dry Kiln 200

4-25

Dioxins NA - -

Water
Substance Numerical Target Actual
COD
SS
Oil
Dioxins
-
-
5 1) 2)
NA
56-516
0.4-2.2
0.1-2.8
-
1) Higashi-Hiroshima sewage ordinance
2) Liquid petroleum

Fukuchiyama Plant (Welding)
(From October 2003, KOBE JFE Welding Co., ltd.)
36, Osadano-cho 3-chome, Fukuchiyama, Kyoto 620-0853
Tel 81-773-27-2131 / Fax 81-773-27-6358


Main Products:Solid welding wires, TIG welding rods


Air  
Substance Facility Numerical Target Actual
NOx Annealing Furnace 180

100-120

Dust Annealing Furnace 200

<10

Dioxins NA - -

Water
Substance Numerical Target Actual
COD
SS
Oil
Dioxins
-
600 1)
5 1)2)
NA
1.1-2.9
ND-1.0
1.1-3.1
-
1) Fukuchiyama sewage ordinance
2) Liquid petroleum


Moka Plant (Aluminum & Copper)
No. 2 Kogyo DAnchi 15 Kinugaoka, Moka, Tochigi 321-4367
Tel 81-285-82-4111 / Fax 81-285-84-0231


Main Products:Aluminum sheet and strip


Air  
Substance Facility Numerical Target Actual
NOx Boiler
Melting Furnace
Reheating Furnace
250
180
130

38-91
50-120
24-130

Dust Boiler
Melting Furnace
Reheating Furnace
300
200
250

4-24
5-45
1-30

Dioxins Industrial Waste Incinerator
Aluminum Alloy Production Facility
10
5
0.073
0.00016-0.49

Water
Substance Numerical Target Actual
COD
SS
Oil
Dioxins
25
50
5 1)
NA
<1.0-11.6
<1.0-9.2
<0.5-2.2
-
1) Liquid petroleum

Chofu Plant (Aluminum & Copper)
14-1, Chofu Minatomachi, Shimonoseki, Yamaguchi 752-0953
Tel 81-832-46-1211 / Fax 81-832-46-1271


Main Products:Aluminum extrusions, fabricated aluminum products, copper sheet and strip

Shinko Fab Tech, Ltd. is included in the data.


Air  
Substance Facility Numerical Target Actual
NOx Boiler
Melting Furnace
Reheating Furnace
250
180
180

47
108
47

Dust Boiler
Melting Furnace
Reheating Furnace
200
300
200

30
25
8

Dioxins Aluminum Alloy Production Facility 5 0.09-2.0

Water
Substance Numerical Target Actual
COD
SS
Oil
Dioxins
55
90
3 1)
10
2.6-9.0
0.5-5.6
0.2-1.2
0.67
1) Liquid petroleum

Hatano Plant (Aluminum & Copper)
65 Hirasawa, Hadano, Kanagawa 257-0015
Tel 81-463-82-3111 / Fax 81-463-83-1920


Main Products:Copper tube

Hatano Pipe Center, Ltd. is included in the data.


Air  
Substance Facility Numerical Target Actual
NOx Melting Furnace 200

31-33

Dust Melting Furnace 200

97-160

Dioxins Industrial Waste Incinerator - -

Water
Substance Numerical Target Actual
COD
SS
Oil
Dioxins
15 1)
35 1)
3 1) 2)
NA
4.4-13
2.1-13
1.0-1.3
-
1) Kanagawa Prefectural ordinance
2) Liquid petroleum

Daian Plant (Aluminum & Copper)
1100 Umedo, Daian-cho, Inabe-gun, Mie 511-0284
Tel 81-594-77-0330 / Fax 81-594-77-2249


Main Products:
Cast and forged aluminum-alloy and magnesium-alloy products


Air  
Substance Facility Numerical Target Actual
NOx Boiler
Melting Furnace
Reheating Furnace
120
120
120

57
68
32

Dust Boiler
Melting Furnace
Reheating Furnace
200
100
100

2
72
41

Dioxins Aluminum Alloy Production Facility 5 0.59

Water
Substance Numerical Target Actual
COD
SS
Oil
Dioxins
25 1)
90 1)
2 1) 2)
-
3.0
1.5
1.0
-
1) Mie Prefectural ordinance
2) Liquid petroleum

Harima Plant (Infrastructure & Plant Engineering/Machinery)
41 Niijima, Harimacho, Kako-gun, Hyogo 675-0155
Tel 81-794-36-2101 / Fax 81-794-36-2199


Main Products:Bridge components, compressors


Air  
Substance Facility Numerical Target Actual
NOx NA -

-

Dust NA -

-

Dioxins NA - -

Water
Substance Numerical Target Actual
No wastewater generated during production process