Material Balance

We promote environmental management taking the environment into consideration at every stage of our operations. As part of this approach, the Group continuously strives for greater energy efficiency; effective use of by-product gases, waste heat, water, and other resources; and the recycling of by-products.

Steel Business

At our Company, 94% of the energy used is consumed by the Steel Business. In fiscal 2022, this business division used 9.33 million tons of iron ore; 4.97 million tons of coking coal and coke; 11 PJ1 of fuels such as coal, oil, and city gas; and 920,000 MWh of purchased power. Nearly all of the by-product gases—including coke oven gas, blast furnace gas, and converter gas—derived from production processes are effectively reused as fuel for reheating steel or for use in in-house power plants. In addition, by-products produced during production processes, such as iron and steel slag,2 dust, and sludge, are also turned to effective use as raw materials in applications such as cement and roadbeds. Together with in-company reuse, 98% of the by-products are recycled in this manner. In the future, Kobe Steel will continue to carry out environmentally friendly manufacturing practices throughout all aspects of its operations, striving for more efficient use of resources and energy and advancing the development of new technologies to that end.

  • 1 1PJ=1015PJ

    2 Iron slag and steel slag are by-products separated and recovered during iron and steel refining. They are also called blast furnace slag and steelmaking slag.

エネルギーの利用状況 

Welding Business

Using metal wire rods, hoops, fluxes, soluble glass, and other raw materials, the Welding Business produces welding electrodes and welding wires. In fiscal 2022, the Fujisawa, Ibaraki, Saijo, and Fukuchiyama plants used a total of 140,000 tons of raw materials, 55,000 MWh of electricity, and 0.2 PJ of city gas and other fuels to manufacture 130,000 tons of products. This generated 11,000 tons of by-products, of which 97% was successfully recycled.

Resource and Energy Use in the Welding Business (Fiscal 2022)

INPUT OUTPUT
Raw materials Products
Wire rods, hoops, fluxes,
soluble glass, etc.
140,000 t Welding rods,
welding wires, etc
130,000 tons
Energy 副産物
Purchased power 55,000 MWh Amount produced 11,000 tons
City gas, etc. 0.2 PJ Recycling rate* 97%

* Recycling rate indicates the rate of waste that is not consigned to landfills of the total amount of waste generated.

Aluminum and Copper Businesses

Using ingots and scrap as raw materials, the Aluminum and Copper businesses produce a variety of aluminum and copper products. In fiscal 2022, the business segments used 460,000 tons of raw materials, 500,000 MWh of electricity, and 4.0 PJ of city gas and other fuels to create 440,000 tons of products.

During melting and casting, 30,000 tons of by-products, such as slag, dust, and wastewater sludge, were produced. However, 92% of these by-products were successfully recycled.

Resource and Energy Use in the Aluminum and Copper Businesses (Fiscal 2022)

INPUT OUTPUT
Raw materials Products
Aluminum ingots,
copper ingots, etc.
460,000 tons Aluminum and
copper products
440,000 tons
Energy By-products
Purchased power 500,000 MWh Amount produced 3.0万t
City gas, etc. 4.0 PJ Recycling rate* 92%

* Recycling rate indicates the rate of waste that is not consigned to landfills of the total amount of waste generated.

Main Resources Used at Kobe Steel, Ltd. over the Past Three Years

Main Raw Materials Unit Fiscal 2020 Fiscal 2021 Fiscal 2022
Iron ore 10,000 t 931 1,047 933
Coking coal / coke 10,000 t 492 534 497
Aluminum ingots, copper ingots, etc. 10,000 t 43 49 46
Total 10,000 t 1,466 1,630 1,475

Note: The totals may not match as a result of rounding.

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