Manufacturing Process for Aluminum Forged Products
Overview of the Aluminum Forging Process
- An integrated mass production line from continuous casting bar to forging, heat treatment, and inspection
- Single-heat continuous forging using a multi-die layout on a massive heavy-duty 6,300-ton mechanical forging press
Typical Manufacturing Process
- (1) Melting and Casting
High-strength aluminum alloy is melted and cast into billets using a continuous billet caster.
- (2) Homogenization
To eliminate micro-segregation that occurs during solidification, the billets undergo homogenization treatment.
- (3) Forging
Medium- to large-sized forged aluminum products are efficiently produced through single-heat continuous forging using a multi-die layout on a large 6,300-ton mechanical forging press.
- (4) Heat Treatment
Solution heat treatment, quenching, and aging are applied to increase the strength of the forged aluminum products.
- (5) Inspection
After pickling, fluorescent penetrant inspection is conducted to ensure only high-quality aluminum forged products are shipped.
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