Manufacturing Process for Copper Strip

Overview of the Manufacturing Process for Copper Strip

Overview Diagram of the Copper Strip Manufacturing Process

Typical Manufacturing Process

(1) Melting and Casting

Melting and casting of special alloys is carried out using shaft furnaces, coreless furnaces, and other equipment.


(2) Hot Rolling

The casted ingots are heated to 700–1,000℃ to homogenize the structure and composition.
While still hot, the heated slabs are rolled from approximately 250 mm thickness down to about 20 mm.


(3) Cold Rolling

The material is cold rolled to the specified thickness at a reduction ratio that achieves the required mechanical properties.
This includes rough rolling, intermediate rolling, and finish rolling. Rolling mills vary by roll arrangement: 2-high, 4-high, 6-high, or multi-high mills (12-high, 20-high).


(4) Annealing

Annealing is performed at 300–700℃ for several hours to up to one day.
The annealing atmosphere is either non-oxidizing or reducing, and heating is conducted indirectly by heating the atmosphere.


(5) Pickling and Polishing
  • Degreasing: Removes oil such as rolling oil
  • Pickling: Removes oxide film formed on the surface during batch annealing, etc.
  • Brush polishing: Removes oxide film more efficiently
  • Hot water rinse / rust prevention: Suppresses formation for new oxide film after removal

(6) Slitting

The stock is slit to customer-specified widths and lengths (or unit weight).


(7) Plating

Tin plating is applied to the surface of the material.
After plating, the surface is reflowed (melted) to improve resistance to whisker formation and solderability.


(8) Inspection, Packaging, and Shipping

After slitting (or plating), shape and material inspections are performed to ensure that only high-performance, high-quality copper strip products are shipped.

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